Developments 
for Pharmaceutical Production

Rewinder

Designed for marking rolled material. The implementation is planned on the basis of three EtherCAT-controlled servos. The rewinder is designed for marking rolled material.

The implementation takes place on the basis of three servos controlled by EtherCAT.The synchronization of the drives via EtherCAT ensures precise positioning of the material and uniform tension during the marking process. The unwinding servo is responsible for feeding the material, maintaining the set tension. The tension servo uses feedback sensors to adjust the tension force to prevent deformation of the material. The rewinding servo motor winds the material after marking, synchronizing with other drives to maintain a constant speed.

EtherCAT allows for high-speed data exchange between the controller and servos, ensuring precise and dynamic control. This design guarantees high-quality and effective marking on a wide range of rolled materials.

Controller

A universal master device for managing EtherCAT peripherals, used in all our developments. It is the heart of the system, providing high-speed and reliable communication with a variety of sensors, actuators and other EtherCAT-compatible devices.

The controller is designed with scalability and flexibility in mind, allowing it to be easily adapted to various applications, from production automation to robotics.The photo shows the controller board in the case before the soldering stage. This allows you to evaluate the complexity and compactness of the layout, as well as see the key elements that ensure its functionality.

The photo shows the controller board in the case before the soldering stage. This allows you to evaluate the complexity and compactness of the layout, as well as see the key elements that ensure its functionality.

The run–in

The run–in is an automated cylindrical container inspection system designed to optimize production and packaging processes.

The system is based on the technology of technical vision, which allows detecting defects with high accuracy, such as chips, cracks, deformations and size discrepancies.The process begins with the container being fed onto a conveyor belt, where high-resolution cameras are installed to scan each unit in real time.

The resulting images are analyzed by specialized software, which detects deviations from the set parameters. Defective specimens are automatically discarded, and the inspected containers are sent to the group packing stage.

Marking of cylindrical containers with flow separation for manual packing

Flow aggregation systems focused on labeling cylindrical containers with subsequent separation of the flow for manual stacking optimize processes in enterprises that produce products in cans, vials and bottles. The key task is the effective identification of each product unit, ensuring traceability and quality control.

Advantages: high marking speed, reducing the likelihood of errors during manual identification, improving the productivity of the stacking process, and ensuring compliance with labeling requirements. The choice of a specific configuration depends on the type of container, the speed of production and labeling requirements.

Inspection of packages using technical vision cameras

The streaming aggregation system is designed for automated control and processing of pharmaceutical packages, ensuring increased efficiency and accuracy of the production process.

The complex includes high-precision technical vision cameras that inspect each package for compliance with specified quality criteria. The detected defective copies are automatically discarded, excluding their entry into the final product.

Dividing the flow of processed packs into three separate tables optimizes the process of manual stacking in cargo containers, allowing operators to efficiently distribute the load and minimize downtime. The integration of all these functions into a single system significantly reduces the likelihood of errors, increases productivity and ensures a high level of quality control of pharmaceutical products.

Formation of the flow of packs

The inspection is carried out by high-precision technical vision cameras that detect printing defects, packaging damage and other deviations from the set parameters. Substandard products are automatically discarded, excluding their entry into the final packaging.

The formed and tested bundles are transferred to a packer case, which robotically puts them into cargo containers for further transportation and storage. This system significantly increases productivity, reduces labor costs, and minimizes the likelihood of errors associated with manual packaging.

Scroller for marking a folded pack

Plays a key role in the pharmaceutical industry, ensuring reliable and accurate labeling of folded packages. Its task is the automated submission, analysis and selection of leaflet inserts or instructions, as well as their application to, for example, cardboard boxes with medicines.

This system eliminates risks and minimizes errors associated with incorrect labeling and guarantees compliance with regulatory requirements and quality standards. The flipper provides high speed and precision of application, increasing the productivity of the packaging line.